Best Solid welding wire production line Supplier, Suppliers

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Best Solid welding wire production line Supplier, Suppliers

The line is mainly composed of steel wire surface cleaning machines, drawing machines and copper plating machine. Both chemical and electro type coppering tank can be supplied indicated by customers. We have single wire coppering line inlined with drawing machine for higher running speed and also have independent traditional multi wires copper plating line. Â

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Product Description

Production Flow

Rough Drawing Process Flow

Wire rod pay-off

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Mechanical descaler

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Borax coating machine

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Drying unit

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Rough drawing machine

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Spool take-up

Fine Drawing & Copper Coating Process Flow

Spool pay-off

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Fine drawing machine

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Degreasing tank

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Pickling tank

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Water rinsing tank

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Copper coating tank

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Drying unit

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Single wire copper coating line

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Spool take-up

Main Specifications

Inlet wire rod size	5.5mm / 6.5mm Low carbon wire rod	Inlet wire tensile strength	Max. 600Mpa
Rough drawing outlet size	6/560: 2.2mm	Motor power	22KW
Fine drawing outlet size	6/400: 1.2mm 7/400: 1.0mm 8/400: 0.8mm	Motor power	22KW
Drawing speed	Rough drawing speed: 10m/s Fine drawing speed: 20m/s
Machine control method	Smart PLC control	Motor type	Servo or with belt
Main brand information	Main bearings: NSK Servo motors: Inovance or Hengda Traditional motors: SIEMENS or ABB PLC and touch screen: SIEMENS Low voltage elements: SCHNEIDER

Frequently Asked Questions

Q: What are the compatible inlet wire rod sizes and materials for this machine?

This machine is designed for low carbon wire rods with inlet sizes of 5.5mm and 6.5mm, supporting a maximum inlet wire tensile strength of up to 600Mpa.

Q: What outlet sizes can be achieved during the rough and fine drawing processes?

The rough drawing process produces an outlet size of 2.2mm (Model 6/560). The fine drawing process can achieve outlet sizes of 1.2mm (Model 6/400), 1.0mm (Model 7/400), and 0.8mm (Model 8/400).

Q: What is the maximum operating speed of the drawing lines?

The system operates at a rough drawing speed of up to 10m/s and a fine drawing speed of up to 20m/s.

Q: What control method and motor types are used in the machine?

The machine utilizes a Smart PLC control system. The drive configuration supports either servo motors or belt-driven motors depending on the specific setup requirements.

Q: Which brand components are integrated into this drawing machine?

The machine features premium global brands: NSK for main bearings, Inovance or Hengda for servo motors, SIEMENS or ABB for traditional motors, SIEMENS for the PLC and touch screen, and SCHNEIDER for low-voltage components.

Q: What stages are involved in the copper coating line flow?

The copper coating line sequence consists of: spool pay-off, fine drawing machine, degreasing tank, pickling tank, water rinsing tank, copper coating tank, drying unit, single wire copper coating line, and final spool take-up.