Engineered to comply with EN ISO standards and ready for Industry 4.0 integration across Italy's advanced steel fabricators.
Turnkey CO2 welding wire manufacturing system combining high-speed wire drawing, online cleaning, chemical copper coating, and spooling modules.
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High-speed, automatic precision layer winding machine designed to handle SG2, SG3, and flux-cored spools with strict tension control.
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Specialized automated pail and drum filling systems for bulk packaging of solid welding wires (100kg to 350kg) for robotic welding lines.
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High-efficiency steel wire butt welder ensuring seamless joint connection during uninterrupted high-speed drawing runs.
View DetailsItaly stands as the second-largest manufacturing nation in the European Union, with highly specialized clusters in Emilia-Romagna, Lombardy, and Veneto focusing on automotive engineering, heavy machinery, and shipbuilding. Crucial to these industries is the production of high-strength structural steels and advanced welding consumables, particularly CO2 Solid Welding Wires (typically SG2/G3Si1 and SG3/G4Si1 grades).
For Italian wire mills, the transition toward Industry 4.0 demands smart machines capable of producing welding wires with precise chemical consistency, optimal copper coating adhesion, and perfect layer spooling. The modern market expects high-speed drawing machines that minimize electricity draw while maximizing line stability, ensuring compliant carbon footprints in line with EU Green Deal initiatives.
Furthermore, Italian automated welding applications demand wires with exceptional feedability and minimal spatter. This starts at the production line—requiring precise physical sizing (typically diameters from 0.8mm to 1.6mm) and highly uniform surface treatments. Without state-of-the-art drawing cassettes, ultrasonic cleaning, and electrolytic copper plating systems, manufacturers cannot compete in the strict European metalworking sector.
A heritage of engineering excellence in welding wire production technology.
Beijing Orient Pengsheng Tech. Co., Ltd. was established in 2011. However, we have more than 20 years of experience with flux-cored and solid welding wire manufacturing machines. Supported by our European technical cooperators and driven by our own internal innovation, we have built proprietary technology, custom manufacturing facilities, and strict quality control management in this field. We dedicate our efforts to supplying CO2 solid and flux-cored welding wire production machines built to the latest global standards.
In the last decade, we have supplied more than 150 complete welding wire production lines to over 10 countries worldwide, including many premium clients in Western Europe and North America. Our engineering team designs custom equipment layouts to adapt to existing factory spaces, ensuring integration with local power requirements and structural workflows.
Years of Engineering Experience
Complete Production Lines Delivered
Export Countries & Regions
CE & EU Standard Alignment
Providing significant technology and economic advantages over conventional line builders.
We utilize advanced production systems where core parts and mechanical assemblies are imported directly from leading European suppliers to guarantee long-term operational precision.
With hundreds of machines successfully operating in complex manufacturing environments worldwide, our systems have undergone continuous updates to maximize daily yield and reliability.
We work in tandem with clients to develop custom configurations. By exchanging field feedback, we share valuable process knowledge to continuously improve machinery output.
The manufacturing process for high-grade CO2 solid welding wire (e.g., ER70S-6 / G3Si1) requires precise control at each processing stage. Below is the technical roadmap deployed by Beijing Orient Pengsheng to guarantee optimal surface finish, geometric tolerance, and continuous coil winding:
1. Wire Rod Pay-off & Mechanical Descaling: High-carbon or low-carbon steel wire rods are payoffed through an overhead mechanical descaling stand. In the Italian market, where chemical acid pickling is heavily restricted due to environmental legislation, our mechanical bending roller systems and abrasive belt systems offer a clean, dry pre-cleaning solution.
2. Straight-Line Drawing Process: The heart of the line is the straight-line drawing machine. Fitted with AC servo-motors and individual PLC control for each block, this machine allows tension-free drawing. Sensor arms continuously track wire tension to prevent wire slip, which can cause micro-cracks or localized surface defects on the wire.
3. Inline Cleaning & Chemical/Electrolytic Copper Coating: Drawing leaves drawing lubricants on the wire surface. To ensure perfect electrical conductivity and rust prevention during GMAW, the wire undergoes an inline chemical cleaning process. Next, it is passed through an electrolytic or chemical copper plating bath where a precise copper coating layer (typically 0.15% to 0.35% by weight) is deposited. Ultrasonic rinsing steps ensure that loose copper dust is removed prior to final spooling.
4. Precision Layer Winding: The final wire is wound onto plastic, basket, or metal spools. In robotic welding operations, any crossing or tangling of the wire causes arc outages. Our precision layer winders employ microcomputer-controlled spooling shafts that adjust traverse steps dynamically, down to the micrometer level, matching the exact wire diameter.
Under Italy’s "Piano Transizione 4.0" (formerly Industria 4.0), manufacturers investing in production machinery can benefit from tax credits and incentives, provided the systems are fully integrated into factory MES/ERP networks. Our production lines are designed with:
A detailed view of the functional modules available for custom solid and flux-cored wire production configurations.
Designed for flux-cored welding wire production. Divides raw steel coils into precise, narrow strip widths ready for forming machines.
Delivers deep cleaning using high-frequency cavitation to strip lubricants and residual contaminants from the steel surface before the drawing phase.
Precision-engineered rolling and shaping units designed to fold steel strip into tubes, with both butt seam and overlap configurations supported.
Employs variable-frequency control to draw high-tensile wire continuously down to exact welding wire parameters without wire slippage.
High-speed, automatic drum packing systems designed for packing heavy industrial spools and bulk pails for large-scale production clients.
Equipped with intelligent tension controls to spool welding wire cleanly onto plastic or metal spools, preventing overlapping and feed issues.
Key information regarding procurement, installation, customization, and after-sales support for the Italian and global markets.
Retaining original product links and configurations optimized for professional wire mills.
Removes residual oils and rolling dirt from the steel strip surface to prepare it for high-grade flux-cored welding wire production.
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Fully compliant with CE directives, offering automatic spool feeding and precise lay tracking for commercial spools.
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Guarantees seamless joining of steel strip ends to maintain continuous forming and filling operations without machine stops.
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Tungsten carbide drawing dies and micro-cassettes manufactured to fine tolerances for continuous wire size calibration.
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High-tolerance slitting head designed to divide wide coils into uniform strips for downstream flux-cored wire forming.
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Equipped with individual AC servo motors and PLC control for dry or wet lubrication wire drawing operations.
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Creates seamless butt-seamed or overlapped structural tubing configurations for flux-cored wire filling lines.
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Heavy-duty industrial drum packaging system that winds drawn flux-cored wires into high-volume delivery spools.
View DetailsWhether you are establishing a new plant or upgrading your existing drawing and spooling systems to meet EU market standards, our engineers are ready to assist you.
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Orient PengSheng