Explore our advanced range of cold-drawing, slitting, forming, and butt-welding machinery engineered to deliver precision and efficiency for global wire manufacturing plants.
Designed for optimal diameter reduction and surface finishing, ensuring minimal wear during long-run production cycles.
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Removes oil, rust, and particulates from steel strip surfaces using highly effective inline ultrasonic cavitation waves.
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Ensures error-free layer winding of solid and flux-cored wires onto metal or plastic spools with tension controls.
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Robust strip forming system providing both overlap and butt-seam capabilities for continuous flux powder filling.
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Automated high-speed packaging into heavy-duty industrial drums with precise coiling patterns for bulk distribution.
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Delivers high-homogeneity dry powder mixes necessary for consistency in flux cored wire cores.
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Our flagship, high-accuracy butt welder designed to secure zero-fault strip end joins under intense pulling forces.
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Optimized heavy-duty drum and pail filler engineered to streamline downstream packaging processes.
View Technical SpecsBeijing Orient Pengsheng Tech. Co., Ltd., established in 2011, stands as an industry leader in manufacturing advanced production systems for flux-cored welding wire (FCW). Backed by more than 20 years of hands-on mechanical and metallurgical engineering expertise, we combine European technical methodologies with our own design innovations to manufacture high-efficiency machinery.
In continuous manufacturing lines—such as steel forming, cold drawing, and automated flux filling—the steel strip butt welder is a critical components. A breakdown at the splice joint can stop the entire line, damage forming rollers, break drawing dies, and lead to significant scrap rates. Our steel strip butt welding machines are engineered to resolve these challenges, providing smooth, high-strength welds that pass through reduction cassettes and drawing dies without snagging or fracturing.
Over the years, we have delivered more than 150 turnkey production lines to customers across more than 10 countries, including highly demanding manufacturing plants in Western Europe, North America, and East Asia. We provide customers with the machinery, engineering support, and process knowledge required to maintain a competitive advantage.
In-depth look at how splice strength and geometry affect modern wire drawing and metal forming lines.
During the production of flux-cored wire, low-carbon steel strip is unwound, slit, cleaned, formed into a U-shape, filled with flux powder, closed, and then drawn down to its final diameter. A single coil of steel strip is finite. To achieve continuous processing without halting the forming line, the tail end of the running coil must be welded to the lead end of the incoming coil.
If the weld joint displays any profile variation, excess flash, or micro-cracks, it will fail inside the high-reduction rolling cassettes or drawing dies. The resulting breakage shuts down production, requiring operators to re-thread the line and causing material waste. Our butt welders resolve this by providing clean, planar joins with localized heat affected zones (HAZ).
Our steel strip butt welding machines integrate several critical mechanical steps into a single operator-friendly platform:
Wide steel coils are slit into narrow strips using high-accuracy slitting lines, maintaining strict width tolerances.
Strips pass through ultrasonic chemical baths to strip away rust, processing oils, and atmospheric dust.
The strip butt welder shears the ends and joins the coils under rigid clamping to ensure continuous line tension.
The continuous strip is rolled into a U-channel, filled with alloy fluxes, closed, and fed to drawing dies.
Engineered for high-duty cycles, our machinery accommodates a wide range of strip thicknesses and widths.
| Performance Feature / Parameter | Technical Specification Range | Operational Impact & Advantage |
|---|---|---|
| Strip Width Compatibility | 10 mm – 120 mm (Customizable up to 300 mm) | Enables processing of different strip dimensions on the same production line. |
| Strip Thickness Range | 0.5 mm – 3.5 mm | Supports thin sheath profiles for fine wire and thicker strips for structural materials. |
| Welding Speed | Adjustable, typically 150 - 400 mm/min | Reduces dwell time between coil changes, keeping accumulator sizes small. |
| Weld Method Options | TIG (Tungsten Inert Gas) / Plasma Arc Welding (PAW) | High arc concentration results in narrow heat-affected zones and ductile joins. |
| Clamping Mechanism | Dual-acting pneumatic/hydraulic clamps | Maintains strip alignment to prevent lateral mismatch during welding. |
| Inline Bead Dressing | Pneumatically driven roller / Hydraulic plane-shear scraper | Flattens the weld seam back to the base metal thickness to protect cold-drawing dies. |
Built on engineering excellence, mature product design, and reliable international technical support.
Our core production machinery is imported directly from Europe or manufactured in house to strict DIN standards, ensuring high precision.
With hundreds of machines operating globally, our equipment is refined through real-world feedback to maximize uptime and reduce wear.
We provide comprehensive lifecycle support, from pre-sale layout engineering and commissioning to on-site installation and field training.
We work closely with clients to customize feed systems, controls, and dimensions to integrate seamlessly into existing lines.
Meeting international manufacturing standards to ensure safe operation, high product quality, and regulatory compliance.
In modern industrial manufacturing, steel wire drawing and forming plants operate on tight margins where efficiency is paramount. Equipment must comply with stringent regulatory frameworks, such as the European Union's CE directives, which require electromagnetic compatibility and low-voltage electrical safety. Beijing Orient Pengsheng designs and builds machinery to meet these global standards, integrating protection shields, emergency stops, and isolated electrical cabinets into every unit.
Our solutions help manufacturers transitions from manual processes to automated, high-precision operations. By deploying advanced butt-welding and inline roll-forming systems, plants can reduce energy consumption and raw material waste. This is particularly critical in regions with high labor costs, where reducing downtime and scrap rates significantly improves overall plant profitability.
To support the next generation of wire manufacturing, we are focusing our R&D on several key areas:
Get answers to common queries regarding technical specifications, pricing, delivery, and services.
Our pricing depends on your specific production requirements, including strip dimensions, level of automation (TIG vs. Plasma, manual vs. automatic shear), and configuration of helper units. Contact our sales engineers for a customized quote tailored to your plant's budget and production targets.
Yes. We supply comprehensive documentation packs with every machine, including European CE Certificates, Bill of Lading, Certificate of Origin, packing list, operating manuals, and electrical schematics.
We typically work with a 30% deposit in advance by telegraphic transfer (T/T), with the remaining 70% balance settled by irrevocable Letter of Credit (L/C) at sight or T/T against presentation of shipping documents.
We provide a 12-month warranty beginning from the date of machine commissioning at the client's plant. The warranty covers manufacturing defects and material failures but excludes consumable items, normal wear parts, and damage caused by improper operation or maintenance.
We offer full support, including pre-sale layout planning and engineering consultations. Once the machine arrives, our technicians can assist with installation, commissioning, and staff training on-site to ensure your team can operate and maintain the equipment safely.
We use heavy-duty export-grade packaging, including moisture-resistant wrapping, vacuum sealing where appropriate, and robust wooden packaging secured with internal steel bracing to prevent movement during transit.
Standard lead times range from 2 to 3 months, depending on the machine configuration and our production backlog. Detailed timeline estimates are provided with every official proposal.
Our machines combine precise pneumatic clamping and inline pneumatic rolling to flatten the weld seam. This allows the joint to pass through drawing dies without catching, helping to prevent wire breaks and maintain continuous production.
Integrate our auxiliary and primary manufacturing machinery for a seamless, high-yield production line.
High-speed, straight-line drawing machine equipped with modern VFD drives for precise speed control.
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Designed for clean layer winding of solid wires, helping to prevent tangles during high-speed feeding.
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Slits wide steel master coils into multiple narrow bands with minimal burr and tight dimensional tolerances.
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A complete, automated manufacturing line for MIG/TIG solid wire, from pre-treatment through to packaging.
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Designed for quick and reliable joining of steel wire ends, helping to reduce downtime during wire drawing.
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Maintains strict alignment for steel strips, minimizing the thickness deviation of the weld seam.
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Designed to roll steel strip into sheaths and fill them with flux powder before final sizing.
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Coils and packages finished flux-cored wire into drums for bulk industrial distribution.
View Technical SpecsWith more than 150 production lines operating in 10 countries, we help manufacturers modernize their wire production facilities. Contact our team to discuss your production needs and receive an engineered technical proposal.
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