Explore our high-efficiency wire manufacturing machines, built in compliance with European standards and designed for global industrial deployment.
Complete manufacturing system designed for high-tensile solid welding wires with integrated chemical processing and inline control.
Learn More
Fully automated layer spooling system utilizing precise servo tension parameters for continuous and neat spooled laydown packaging.
Learn More
Features state-of-the-art variable frequency drive units and cooling mechanisms for high-yield steel wire reduction.
Learn More
Provides highly reliable jointing during draw wire line transition cycles, ensuring process continuity and minimizing down-time.
Learn More
High-speed pay-off and drum filling machinery designed for reliable heavy bulk shipments required in heavy-duty welding automation.
Learn More
Heavy-payload continuous winding system designed for industrial barrel packing configurations, optimizing welding workshop feedrates.
Learn More
Engineered for exact tension tracking with automated spool clamping mechanisms, meeting international CE safety standards.
Learn More
Utilizes proprietary dual-axis paddle assemblies to deliver high uniformity chemical blends required for FCAW cores.
Learn MoreEstablished in 2011, Beijing Orient Pengsheng Tech Co., Ltd. has developed over two decades of mechanical expertise specializing in flux-cored and solid CO2 welding wire manufacturing lines. Through strategic partnerships with European technology groups, we design custom systems based on mature methodologies and innovative mechanical properties.
Our business focus covers every aspect of the process, including precise strip slitting, high-efficiency chemical mixing, structural continuous forming, and precise straight-line cold drawing. Our target is to supply high-reliability industrial machinery configurations matching the operational expectations of our international customers.
By blending advanced metallurgical engineering principles with high-performance motion controls, our machinery maintains tension stability, uniform flux powder packing, and low energy consumption metrics. Over 150 of our lines operate internationally, proving our capability as a trusted manufacturing partner.
An in-depth look at our technical system integration, ensuring high-quality output for solid and flux-cored welding wire production.
The manufacturing process begins with wide carbon steel coils. High-precision slitting lines divide the master steel strip into target narrow widths suitable for the downstream tube-forming process, maintaining edge quality and dimensional tolerances.
To ensure high quality welds, our ultrasonic cleaning units treat the slit steel strips. This stage thoroughly removes lubricants, oils, and oxide residue from the surface before the deformation processes.
For flux-cored wires, the steel strip is shaped into a U-profile using multi-stage rolling cassettes. The mixed flux powder is fed continuously into this profile using gravimetric dosing feeders before the strip is sealed via overlap or butt-seaming.
The formed tube undergoes area reduction using straight-line wire drawing machines. Guided by rolling cassettes, the wire is reduced to its final diameter while optimizing its tensile strength and grain structure without cracking.
Using precision winding machines, the finished wire is spooled onto spools or packed into bulk drums/pails. This ensures tangling-free payoff and stable feedrates during high-speed robotic welding.
Our commitment to engineering quality, system longevity, and comprehensive service ensures your investment delivers consistent returns.
Our core production machinery integrates components imported from European manufacturers, combining durability with precise automation controls.
With hundreds of installations worldwide, our wire-drawing systems demonstrate consistent uptime and output quality under heavy industrial workloads.
From pre-sales planning to on-site commissioning, our engineering department provides setup, parameter adjustments, and ongoing technical support.
We work closely with clients to customize our lines for specific factory layouts, wire standards, and regional chemical formulations.
The manufacturing of high-quality CO2 solid and flux-cored welding wires is a complex chemical and mechanical process. To achieve certifications like CE, TUV, and DB, producers need precise mechanical controls at every stage of production. From raw steel rods to spooled wire, maintaining strict tolerances is essential to prevent welding defects like spatter, porosity, or unstable arcs.
Modern welding systems require wire with consistent diameters (e.g., ±0.01 mm tolerances for 1.2 mm solid wires). To achieve this, the wire drawing line uses tension tracking across multiple drawing stages. Using frequency-controlled AC motors, our straight-line drawing machines adjust tension in real-time, preventing micro-scratches on the wire surface. Additionally, rolling cassettes reduce friction during drawing, extending the lifespan of the dies.
Residues like drawings soap or lubricating oils left on the wire can introduce hydrogen into the weld pool, leading to cold cracking in structural steel welds. Our online ultrasonic cleaning systems use high-frequency cavitation to strip contaminants from the steel surface. This ensures clean steel-to-copper contact during subsequent plating processes for solid wires, or provides a clean substrate for flux-cored wire forming.
For flux-cored arc welding (FCAW) wires, the distribution of core powder is critical. Our powder mixing and feeding systems ensure uniform chemical composition. Whether using rutile, basic, or metal-cored mixes, the dosing feeders continuously match the powder weight to the steel strip speed. This prevents blank spots in the core, ensuring consistent arc stabilization and slag formation during welding.
Automated welding setups depend on consistent wire spooling. Overlapping or uneven winding can cause feeding issues and stop robotic welding lines. Our high-precision layer winding systems use variable-pitch traverse mechanisms and closed-loop tension systems. This guarantees clean spooling onto plastic or metal baskets, ensuring reliable wire feeding over long distances.
Our integrated manufacturing hub in Beijing provides reliable logistics, cost efficiency, and full compliance with international standards.
Based in China's industrial corridor, we source high-grade steel, electrical components, and heavy structural castings quickly. This enables us to maintain shorter lead times and adapt to custom specifications.
All our systems carry the CE mark, indicating compliance with EU safety, health, and environmental directives. This documentation helps simplify imports and approvals for overseas installations.
We use sea-worthy wooden crates and heavy-duty steel bases to protect machinery from corrosion and physical shock during long-distance transit. We also assist with shipping arrangements and customs preparation.
Complete your production line with our high-performance auxiliary machines, designed for seamless integration and reliable operation.
Provides precise continuous folding and rolling of structural steel strip into closed tubular profiles, with options for overlap or butt-welded joints.
Learn More
Hardened carbide tooling components designed to minimize wear rates and maintain wire straightness through heavy mechanical drafts.
Learn More
Designed for automated end-to-end strip jointing, ensuring smooth material entry into the forming mill without stopping the line.
Learn More
High-power inline tank designed to strip rust-prevention coatings and cutting residues from raw strip stock before drawing.
Learn More
Splits master steel coils into multiple narrow bands with minimal edge burr, maintaining accurate strip width for quality forming.
Learn More
Coils finished welding wire directly into heavy-duty cardboard pails, ideal for high-deposition robotic and automated welding lines.
Learn More
High-precision spooling system featuring computerized pitch controls to ensure neat layer winding and reliable wire feeding.
Learn More
Mixes alloying elements and slag-forming powders uniformly, ensuring consistent flux-cored wire chemistry.
Learn MoreOur team assists with production line upgrades, customized machinery configurations, and capacity expansions. If you need details on our straight-line drawing speeds, chemical flux mixing systems, or CE compliance documentation, our engineering team is here to support you.
We provide full installation and commissioning services, operator training, and spare parts supply to keep your production lines running efficiently.
Contact Beijing Orient Pengsheng Tech Co., Ltd. for product catalogs, quotes, or layout designs.
Email Support:
Headquarters Address:
Beijing Orient Pengsheng Tech. Co., Ltd. Beijing, China
Answers to common questions about our machinery, certifications, logistics, and operational parameters.
Orient PengSheng