High-performance production systems and components manufactured to precise European compliance standards.
Under the demands of global decarbonization, the electrification infrastructure market requires reliable copper protection technology.
Tin plating on copper conductors is essential for preventing atmospheric corrosion, suppressing copper oxide development, and securing long-term electrical conductivity in harsh environments. Modern power distribution demands more precise, thinner, and highly consistent coating layers. This has shifted manufacturing interest from traditional hot-dip tinning to advanced electro-tinning lines.
While hot-dip methods are simple, they often lead to irregular layer thickness, high thermal stress on the copper substrate, and substantial tin waste. Electro-tin plating lines utilize precise current densities, automated tension control, and dynamic chemical balancing to deposit a uniform tin coat down to sub-micron accuracy. This is highly suitable for complex busbars used in switchgears and electric vehicles.
Tinned copper busbars serve as the electrical spine of heavy-duty power infrastructure. Main applications include:
In high-budget industrial procurement, selecting a machinery supplier goes beyond comparing pricing tables. Modern purchasing managers prioritize strict certification standards, engineering stability, and environmental compliance. Our copper busbar tinning machinery is built to meet CE directives, ensuring safety in mechanical systems, electrical control cabinets, and chemical processing baths.
Key concerns like wastewater management, energy recovery, and chemical fumes are addressed directly in our design phase. By integrating high-efficiency exhaust containment hoods, energy-recovery rinsing systems, and precise dosing control, our lines keep operating costs low while matching environmental regulations in regions like Western Europe, North America, and Northeast Asia.
Combining high-volume manufacturing capabilities with refined engineering expertise to deliver robust processing systems.
By blending advanced European technical design standards with our mature manufacturing infrastructure, we ensure high quality, reliable mechanical structures, and long-term durability in continuous operations.
From initial raw material slitting, cleaning, and electroplating down to structural mechanical welding, our vertical integration ensures every element is monitored for consistent output.
We tailor machine layouts to fit specific facilities, adjusting feed speeds, bath volumes, drying modules, and coil handling systems to meet diverse factory requirements.
Established in 2011, Beijing Orient Pengsheng Tech. Co., Ltd. brings more than 20 years of technical expertise in flux-cored welding wire manufacturing machines, drawing systems, and customized industrial lines. Supported by European technical partnerships and ongoing system innovation, we have developed proprietary processes, quality-controlled manufacturing facilities, and strict project management standards.
We are dedicated to supplying international markets with advanced, reliable production lines. Our team provides support at every stage, including structural design, system layout configuration, commissioning, and on-site operation training.
From strip preparation to high-speed winding and finishing packaging systems.
Divides wide coiled strips into precise narrower bands for processing.
Removes surface oils and oxides to prepare materials for electroplating.
Profiles wire and strips into customized geometries and cross-sections.
Improves dimensional accuracy and mechanical strength in metallic wires.
Automates container packing to protect finished products during transport.
Spools wire with precise tension control to prevent tangles.
Includes heating ovens and mixers to prepare core materials for cored wires.
Strip and wire butt welders designed to secure continuous, uninterrupted runs.
How our line guarantees uniform coating and high conductivity for copper conductors.
Copper strips or wires are paid off with controlled tension. Built-in rollers straighten the material to prevent physical twist stresses, ensuring uniform exposure inside the chemical baths.
Ultrasonic sound waves are passed through clean washing tanks to remove surface oils, lubricants, and oxides, ensuring strong chemical adhesion for the tin layer.
Using a specialized acidic electrolyte formulation, copper strips pass through custom anode baskets. Digital current regulators control thickness settings dynamically to match specifications.
Rinse stages wash away chemical drag-out. A final neutralization step treats the surface to prevent staining or oxidation, maintaining a bright metallic finish.
The copper is dried in a humidity-controlled chamber and spooled onto take-up coils, ready for assembly or shipment.
Answers to common technical, logistics, and commercial questions for project managers and purchasing departments.
Complete system components and processing equipment engineered to high industrial standards.
Orient PengSheng
