Select individual equipment designed to integrate seamlessly into high-yield welding wire production configurations.
Ultrasonic degreasing system designed to remove lubricants and contaminants from steel strips before forming.
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High-precision homogenization blending equipment for custom formulated fluxes and alloy components.
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Heavy-duty automation line for packaging bulky cored wires directly into high-capacity drums and pails.
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Ultra-stable winding machine for layer-to-layer spool spooling of solid and tubular welding wires.
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Precision alignment and welding of steel strips to guarantee uninterrupted continuous process feed.
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Direct drive, straight-line drawing unit for consistent elongation and cross-section reduction.
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Complete process-integrated setup from wire drawing to chemical pickling and layer spool rewinding.
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Heavy-duty wire end joiner featuring quick hydraulic clamping and flash trimming mechanism.
View DetailsFlux-cored welding wire (FCW) has revolutionized heavy fabrication, offshore structural assembly, and shipbuilding due to its high deposition efficiency, excellent arc stability, and adaptability to complex alloying formulations.
To achieve consistent chemical and metallurgical properties, wire manufacturers demand extremely tight tolerances in the raw material slitting, strip surface preparation, powder formulation, and compaction. Beijing Orient Pengsheng Tech Co., Ltd. addresses these demands through automated production lines designed to support continuous processing with high machine-running availability (OEE).
Our engineering roots are deeply planted in years of innovation, leveraging technical assistance from European system developers. This synergy enables us to deliver systems certified to European CE standards, matching technical capability with regulatory safety and compliance.
Industrial procurement departments in the EU and NAFTA regions emphasize compliance with ISO 9001 and strict safety mandates such as the EU Machinery Directive (2006/42/EC).
From raw steel coils to precision-packaged drum wires, explore the technical milestones executed by our machines.
The manufacturing process starts with a low-carbon steel strip coil. Utilizing the Low Carbon Steel Strip Slitting Machine, the wide master coil is slit into precise narrow strip widths matching the target tubular diameter. The strips are aligned using edge-control rollers before welding. To maintain continuous operation, a high-accuracy Steel Strip Butt Welding Machine joins the coil tail to the new head without introducing mechanical thickness deviation.
Any trace oil, lubrication residue, or oxides on the strip surface will result in hydrogen-induced cracking or porosity in the final weld joint. The strip is passed through the Steel Strip Ultrasonic Cleaning Machine, which uses high-frequency acoustic waves to micro-cavitate and dislodge surface contaminants. The strip is then dried through a hot air system, preparing it for flux deposition.
The interior filler is a customized mixture of deoxidizers, arc stabilizers, slag-forming agents, and alloying powders. Raw materials are mixed using the Flux Powder Mixing Machine, achieving a completely homogenous phase. The mix is dried in high-temperature ovens to drive out moisture. This ensures the flux flows consistently into the tubular channel without bridging.
Using a multi-stage profile roll-forming setup (Steel Strip Forming Machine), the cleaned strip is gradually bent into a U-shape. Precise powder feeding nozzles dose the flux core material into the profile. The roll-forming stands then close the strip into an O-shape. This can be configured as an overlap joint or a butt joint depending on the desired tubular profile.
Once formed, the filled tubular wire must undergo physical reduction. Traditional dies can cause high shear stress on the thin sheath. Our lines employ the Welding Wire Straight Type Drawing Machine paired with advanced Drawing Dies & Rolling Cassettes. This reduces wire diameter down to size while compacting the flux core to a high density, without creating surface scoring.
The drawn wire is wound onto target spools using the High Precision Layer Rewinding Machine. Accurate speed synchronization and pitch control ensure the wire layers lay side-by-side with no overlaps or snags, guaranteeing trouble-free feeding during automatic MIG/MAG welding processes.
Beijing Orient Pengsheng Tech Co., Ltd. (Established in 2011)
Building on over 20 years of technical expertise in flux-cored welding wire production equipment, we supply machinery worldwide with integrated technology. Supported by European technical partners, we design and manufacture high-efficiency machinery lines, including low carbon strip slitting lines, custom coil butt-welders, chemical dosing devices, forming mills, straight line drawing equipment, and high-speed spoolers.
By incorporating European engineering principles, our systems offer durable build quality, stable PLC integration, and low downtime. We work closely with users to adapt line layouts to their existing plant footprint and energy budgets.
Hi-Tech Manufacturing Equipment: Core parts are imported from leading European suppliers or custom-machined on advanced CNC stations.
Verified Product Maturity: Hundreds of operational units deployed globally provide real-world process feedback to continuously optimize our systems.
Professional, Multi-Lingual Service: Our technical team supports clients from pre-project feasibility studies to commissioning and operator training.
We ensure all electrical controls and pressure systems conform to safety requirements, facilitating easier local safety approvals in markets like Europe (CE), North America (UL/CSA), and Australia.
How Beijing Orient Pengsheng is designing tomorrow's smart welding wire manufacturing facilities.
Our forming lines feature weight-sensor feed feedback loops. By monitoring the steel strip feed rate and the powder dosing system dynamically, the line ensures consistent core-fill ratio tolerances.
Utilizing regenerative AC frequency drives on straight-line drawing units, kinetic energy from braking and tension control is fed back to the power grid, lowering operational costs.
In-line eddy current testing systems detect cracks, seams, and chemical inconsistencies before spooling. Defective wire portions are identified dynamically to prevent them from reaching final packaging.
Technical and commercial answers for engineering leads and procurement managers.
Browse additional machinery components and lines designed to support auxiliary production processes.
Hardened roller cassettes and tungsten carbide dies for stable diameter reduction of tubular profiles.
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Winding station designed for neat layer-by-layer spooling of welding wire products.
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Coiling system designed for loose packing of cored wires into high-capacity shipping drums.
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High-precision shear slitter for low carbon strip processing with minimum edge burr formation.
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Multi-station forming unit designed to shape steel strip profiles into seamed cored wires.
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Ultrasonic degreasing system designed to remove lubricants and contaminants from steel strips.
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High-precision homogenization blending equipment for custom formulated fluxes and alloy components.
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Direct drive, straight-line drawing unit for consistent elongation and cross-section reduction.
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Orient PengSheng