Explore our industrial range of high-efficiency production modules tailored for solid and flux cored welding wire output.
Engineered for high-volume automated drum packaging, ensuring consistent tension control and neat wire layering.
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Features high-accuracy electrical control to produce high-strength joints during continuous processing.
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Designed to split parent coils into exact widths required for high-accuracy flux tube forming lines.
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Equipped with optimized cooling and straight-line processing layout for high-speed continuous wire drawing.
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A full automated setup incorporating mechanical descaling, drawing, and precision copper coating stages.
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Precision tooling optimized for wire manufacturing, ensuring minimum friction and consistent output tolerances.
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Engineered to handle high-speed drum filling for premium flux cored wires without wire surface distortion.
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Guarantees uniform dispersion of metallic and mineral flux components, preventing segregation in the wire core.
View DetailsEstablished in 2011, Beijing Orient Pengsheng Tech Co., Ltd. brings together over 20 years of technical expertise in flux-cored welding wire manufacturing machinery. Partnering with elite European technical developers and relying on continuous internal innovations, we have built a profound foundation of independent technology and operational know-how.
From custom steel strip slitting to final high-precision layer rewinding, our state-of-the-art manufacturing facilities are governed by strict quality management. We dedicate ourselves to supplying complete plant solutions operating with the latest international automation technologies.
Understanding the strict metallurgy and process control required for modern gas-shielded structural welding wire.
The base low-carbon steel strip must be slit with highly consistent edge quality. Burr-free edges are essential to prevent seams from splitting during the U-folding and O-forming processes.
E71T-1 wire relies heavily on rutile-type flux powder ratios. Our powder dosing feeding systems ensure a filling coefficient accuracy deviation within ±0.2%, preventing void regions in the finished wire core.
Integrating mechanical forming dies with optional butt-seam or overlap configurations guarantees the core flux is completely sealed. This prevents moisture ingress during drawing or long-term warehousing.
A step-by-step technological breakdown of our integrated, closed-loop flux cored wire production machinery.
Splits large structural coils into narrow strips of precise width. Our high-precision slitting lines feature carbide rotary knives to ensure a clean, burr-free edge profile.
Removes rolling oils and surface iron contaminants from the strip before forming. Employs multi-stage ultrasonic cavities paired with rapid hot-air drying modules.
Mixes raw flux powders in a controlled temperature-controlled mixing machine, which is then dynamically fed into the metal channel during strip profiling.
Transforms the flat strip into a U-shape, fills it with flux, and then bends it into an O-shape. Available in butt-seam or overlap configurations.
Reduces the outer diameter of the tube down to targets like 1.2mm, 1.4mm, or 1.6mm using straight-line wire drawing machines equipped with rolling cassettes.
Spools the finished wire onto final plastic or wire baskets via automated precision layer rewinders, or packs it into drums using pail packaging lines.
Combining European engineering design principles with dynamic local support to secure your investment.
Our core production line elements utilize imported components built in collaboration with European design partners, ensuring stability and long runtimes.
Over 150 complete production lines operational in more than 10 countries, including industrial facilities across Western Europe, South America, and the USA.
From initial design consultations to on-site commissioning and process tuning, our highly educated technicians provide fast support globally.
Every factory configuration is tailored to match specific raw material parameters, factory layout limitations, and regional power standards.
E71T-1 flux-cored wires produced on our machinery meet global structural engineering certifications.
Our lines consistently produce wires meeting AWS A5.20 E71T-1C / E71T-1M classification requirements. The precise chemical dosing ensures the weld metal displays high impact properties at 0°F (-20°C).
All machinery units designed by Orient Pengsheng carry CE certification. The PLC data logging systems allow manufacturers to track parameters for raw strip and powder lot matching, fulfilling EN 10204 traceability demands.
Through our advanced powder pre-heating and strip ultrasonic cleaning technology, finished wires control diffusible hydrogen levels below 4ml/100g, avoiding cracking in high-tensile thick plate welding.
How we are preparing modern manufacturing plants for Smart Industry 4.0 integration.
Continuous density sensors communicate real-time powder fill ratios directly to the main PLC loop, dynamically modifying forming speeds to prevent internal voids.
Inline laser visual inspection scanning units will flag profile mismatches at the forming seam stage, allowing operators to run uninterrupted with minimal scrap rates.
Transitioning from chemical washing systems to specialized closed-loop filtration units, reducing water usage by up to 40% while maintaining target strip cleanliness.
Find direct answers regarding custom machine pricing, plant preparation, guarantees, and support services.
Our pricing is tailored to the specific machine setup, required capacity, and degree of automation. Core factors include the slitting capacity, custom drawing speed requirements, packaging type (drum or spooling), and the level of import component customization. Contact us with your plant specifications, and we will prepare a technical proposal and quotation.
We provide comprehensive technical dossiers, including Certificate of Conformity, CE Certificates, mechanical component drawings, PLC programs, electrical schematics, packaging lists, and certificates of origin required for customs clearance and import licensing.
Typically, we work with a 30% deposit in advance by TT, with the remaining 70% balance payable by irrevocable L/C at sight, or by TT against the presentation of copy B/L and shipping documents.
Our standard warranty period is 12 months from the date of mechanical start-up/commissioning at your site. The warranty covers manufacturing faults and material defects under normal operating conditions. Consumables, drawing dies, and high-wear components are excluded.
We provide full pre-sales engineering consulting and factory layout planning. Our after-sales service includes dispatching engineers for installation, wiring, mechanical alignment, PLC commissioning, operator training, and raw-material mix optimization support.
Typically, a complete integrated flux cored wire line takes 2 to 3 months to manufacture and inspect, depending on the complexity of the custom layout and ordered modules. Detailed delivery schedules are included in our initial quotation.
Integrate specialized modules to improve output quality, raw material yield, and line uptime.
Precision-made rolling cassettes designed to reduce outer tube size, optimizing surface finish and wire temper.
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Automated industrial drum packaging systems optimized for continuous, high-volume bulk packaging.
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Heavy-duty, low-shear powder mixer ensures consistent distribution of chemical raw materials.
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High-speed, dual-spool design with automated tension control to prevent wire tangling during takeoff.
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Precision multi-stage profiling rolls that shape the steel strip while keeping powder fill volumes constant.
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High-precision TIG/plasma weld heads join coil ends, ensuring reliable passage through forming dies.
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Multi-frequency ultrasonic transducers clean the strip surface to ensure low diffusible hydrogen in the wire.
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Features PLC control for precise wire pitch traverse, yielding neat coils that feed smoothly during welding.
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Orient PengSheng