Explore our top-performing manufacturing equipment, engineered to elevate yield, accuracy, and wire consistency.
Achieve maximum surface cleanliness before forming. Removes all grease and residual oil to guarantee excellent flux adhesion.
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Precision-manufactured tooling cassettes that minimize friction and optimize dimensional control during cold wire reduction processes.
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Fully automated high-speed layer rewinder featuring precise pitch control for clean spooled wire layout.
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Engineered for seamless joining of steel wire coils during constant extrusion and drawing, preventing process downtime.
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Offers superior tension control and speed synchronization for high-accuracy winding profiles under strict standards.
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Heavy-duty barrel-packing solution configured for high volume output of standard flux cored welding wires.
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Delivers robust shear and end-butt welds to guarantee non-stop feeding during forming and profiling phases.
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A complete end-to-end processing system designed for efficient drawing, copper coating, and spooling of solid wires.
View Product DetailsAnalyzing technical challenges, performance metrics, and economic factors influencing international procurement of production lines.
Global heavy industries, offshore construction, and infrastructure projects are shifting towards Flux-Cored Arc Welding (FCAW). Due to its high deposition rate, superior weld appearance, and tolerance of rusty or scaled base metals, FCAW is replacing solid wire (GMAW). Producing high-quality FCW requires mechanical precision to encapsulate the flux powder without voiding the seam.
Beijing Orient Pengsheng Tech Co., Ltd. incorporates technical feedback from Western European and American engineering experts. This integration improves speed regulation, wire drawing tension control, and forming roll longevity, allowing our clients to meet standards established by AWS and ISO.
Our automation systems focus on reducing downstream waste. By combining slitting, cleaning, powder dosing, profiling, drawing, and layering into unified systems, our machinery minimizes scrap rates. Closed-loop feedback systems reduce manual operations, lowering operating costs and improving safety.
Established in 2011, Beijing Orient Pengsheng Tech. Co., Ltd. brings more than 20 years of experience to flux-cored welding wire manufacturing machinery. With the support of our European technical partners and continuous research and development, we have built our own proprietary technology, manufacturing facilities, and project management standards.
We provide FCW machines featuring modern tension controls, high-speed draw capstans, and reliable powder mixing stations. We have delivered over 150 complete flux-cored welding wire production lines to customers in more than 10 countries, including in Western Europe and North America.
From raw steel strips to spooling, our production processes meet global quality requirements.
The manufacturing process begins with low-carbon steel strip rolls. Our slitting lines slice the wide strip into equal narrow strips. These strips pass through the Ultrasonic Type Cleaning Machine, which removes grease, scale, and carbon deposits. This cleaning step ensures the steel and flux powder form a strong bond, reducing weld spatter and improving arc stability.
Flux composition is key to wire performance. The Flux Powder Mixing Machine blends mineral, metal, and deoxidizer powders into a homogeneous mixture. The system monitors moisture levels and operates at controlled drying temperatures to prevent hydrogen porosity in the finished wire.
The cleaned steel strip is fed into a forming mill where profiling rollers shape it into a U-channel. The mixed flux powder is dosed into this channel. The strip is then closed via butt-seam or overlap joints, securing the powder in place before drawing.
To reduce the wire diameter, it passes through the Straight Type Drawing Machine. Equipped with rolling cassettes and drawing dies, it reduces the diameter while cold-working the steel envelope to improve tensile strength. Dynamic tension sensors prevent wire breakage during reduction.
The wire is rewound using the Solid Wire Layer Rewinder. This machine spools the wire in neat, parallel layers. Clean layer winding ensures smooth feeding during high-speed robotic welding processes.
For high-volume manufacturing, wire is packed into drums or pails using the Drum Packaging Machine or Pail Packaging Machine. These bulk packs protect the wire from moisture and dust during transport and long-term storage.
Our engineering, technology, and service support help clients optimize factory production.
We use advanced manufacturing systems. Core machine elements and mechanical components are imported directly from Europe to meet international operating standards.
We have provided hundreds of machines and complete lines to global markets. These systems are field-tested to support continuous industrial operations.
Our dedicated service department is staffed by qualified engineers. We provide pre-sales engineering consulting, on-site installation, crew training, and after-sales support to keep projects moving forward.
We work closely with clients to gather performance feedback and update our equipment designs accordingly. We configure customized production lines to meet specific customer requirements and share operating best practices.
Answers to common technical, logistics, and commercial questions from procurement and operations managers.
Pre-Sales Service: Detailed technical quotes, component engineering consults, and operational plant visits to check client setups.
After-Sales Service: On-site installation assistance, operator training on speed tuning and troubleshooting, and engineering support for overseas clients.
Compare machinery designs for steel strip forming, straight drawing, mixing, and packaging.
Designed to form steel strips with butt-seam or overlap configurations, ensuring reliable powder containment.
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Divides wide parent coils into narrow steel strips with minimal burr formation, preparing them for the wire forming process.
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Features high drawing speeds and cooling capabilities to manage temperature and mechanical stress on the wire.
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Maintains component dispersion consistency throughout the powder mix, preventing segregation before filling.
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Automates bulk coiling into industrial pails, safeguarding wire against environmental elements.
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Achieve maximum surface cleanliness before forming. Removes all grease and residual oil to guarantee excellent flux adhesion.
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Fully automated high-speed layer rewinder featuring precise pitch control for clean spooled wire layout.
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Offers superior tension control and speed synchronization for high-accuracy winding profiles under strict standards.
View Product DetailsIf you are interested in our equipment or want to discuss project requirements, please contact our engineering team. We will review your specifications and provide a prompt response.
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Orient PengSheng